Cusco 6-Point 4/5 Passenger Chromoly Dash Escape Roll Cage

1983–1987 Toyota Corolla GTS (Trueno) AE86 Non-Sunroof RHD 116 261 B

Part #: 116 261 B

Overview

The Cusco 6-Point 4/5 Passenger Chromoly Dash Escape Roll Cage is a high-quality safety upgrade designed specifically for the Toyota Corolla GTS (Trueno) AE86 from 1983 to 1987. Engineered for street use and enthusiast driving, this roll cage enhances your vehicle's safety and structural rigidity while maintaining a lightweight profile. Made from premium chromoly steel, it offers superior strength and durability without adding unnecessary weight, making it an excellent choice for drivers who want to improve safety without sacrificing performance.

Whether you're participating in spirited street driving, autocross events, or track days, this roll cage provides a reliable safety solution that complies with many street-use regulations. Its design ensures that you and your passengers are protected in the event of a collision or rollover, giving you peace of mind during aggressive driving sessions. Additionally, the cage's sleek chromoly construction contributes to a more rigid chassis, which can improve handling and responsiveness on the road or track.

Key Features

The Cusco 6-Point Chromoly Roll Cage incorporates several advanced features to maximize safety, weight savings, and ease of installation:

• Constructed from high-strength, ultra-lightweight chromoly steel pipes, approximately 33% lighter than traditional steel roll bars, reducing overall vehicle weight and improving performance.
• Bars diameter of 40mm with a wall thickness of 1.6mm, providing a robust and reliable safety structure that meets or exceeds industry standards.
• Design optimized to reinforce the vehicle's body at critical points, enhancing chassis rigidity and reducing flex during aggressive driving or cornering.
• Features a dash escape configuration, allowing for easier access in the event of an emergency, and accommodating street use with minimal intrusion into the cabin space.
• High-strength, ultra-lightweight connections ensure a secure fit and long-lasting durability, even under demanding conditions.
• Note: The passenger capacity may need adjustment depending on the specific configuration of the roll bar, and chromoly roll bars are not suitable for certain competitive events that restrict or prohibit their use.

Construction & Design

The Cusco roll cage is meticulously designed using CAD software to ensure precise fitment and optimal safety performance. The use of chromoly steel, known for its excellent strength-to-weight ratio, allows for a cage that is both lightweight and highly durable. The pipes are TIG-welded for superior strength and consistency, ensuring that every joint maintains integrity over time. The cage's design integrates seamlessly with the vehicle's interior, providing a clean, professional appearance that complements the AE86's classic styling.

The cage's configuration is tailored to provide maximum protection while preserving as much interior space as possible. Its dash escape feature allows for quick egress in emergencies, and the overall construction enhances the vehicle's structural integrity without compromising daily drivability. The lightweight design helps maintain the AE86's nimbleness and handling characteristics, making it an ideal upgrade for enthusiasts seeking both safety and performance.

Performance & Sound

While primarily focused on safety and chassis reinforcement, this roll cage also contributes to improved vehicle stiffness, which can positively influence handling and response. The lightweight chromoly construction ensures that the added safety feature does not significantly impact overall vehicle weight, preserving the AE86's agile driving dynamics. Please note that this product is designed for street use and may not be suitable for certain competitive events or racing regulations.

Installation & Fitment

The Cusco 6-Point Chromoly Roll Cage is a bolt-in system designed for straightforward installation with minimal modifications required. It mounts securely to factory mounting points and does not necessitate cutting or drilling into the vehicle's body, although some trimming or adjustments may be needed depending on the specific vehicle and configuration. Professional installation is recommended to ensure proper fitment and safety compliance. No extensive modifications or tuning are typically required, making it a convenient upgrade for qualified enthusiasts and shops.

• Designed specifically for the Toyota Corolla GTS (Trueno) AE86 from 1983 to 1987
• Compatible with non-sunroof models and right-hand drive configurations
• Installation requires basic tools and professional expertise for optimal safety and fitment

What's Included

• 6-point chromoly steel roll cage with dash escape configuration
• All necessary mounting hardware and brackets
• Installation instructions

Ideal For

• Street enthusiasts seeking improved safety and chassis rigidity
• AE86 owners participating in autocross, track days, or spirited driving
• Collectors and restorers looking to enhance vehicle safety features

Emissions Note

This product is intended for street use and complies with applicable safety standards. However, always verify local regulations regarding roll cage installations, as some jurisdictions may have specific requirements or restrictions. This roll cage is not designed for racing or competition use where specific homologation or certification is required.